How to make ice cream?
Every region, state ,country have there own unique way of making ice cream which was handed over to them by there culture ,so there are several different ways too make ice cream ranging from different flavors , colors, tastes , shapes. We have put down basic way of making ice cream in the below steps . the ice cream base with the right percentage of milk fat and its ingredients has to be chosen by the ice cream maker depending on his region .
steps of ice cream processing
1. Blend the Ice Cream Mixture
the ice cream make has to ensure the milk fat percentage , Sugar, cream and blend to ensure complete mixing of liquid and dry ingredients.
2. Pasteurize Mix
Ice cream mix is pasteurized at 155°F (68.3°C) for 30 minutes
3.Homogenize
Ice cream mix is homogenized (2500 to 3000 psi) to decrease the milk fat globule size to form a better emulsion
4. Age the Mix
Ice cream mix is aged at 40°F (5°C) for at least 4 hours or overnight
5. Add Liquid Flavors and Colors
Liquid flavors and colors may be added to the mix before freezing
6. Freeze
Ice cream Mix is frozen in continues freezer
7. Add Fruits, Nuts and Flavorings
As desired, depending on the product.
8. Package
As desired, depending on the product.
9. Harden
The ice cream is cooled as quickly as possible down to a holding temperature of less than -13°F(-25°C).
Ice cream Plant
Step 2 machine we sell
Pasteurizer Tank
Technical specification of Pasteurizer
| Model | RM 200 | RM 300 | RM 500 |
| Capacity in Ltrs | 200 | 300 | 500 |
| Geared Motor HP | 0.5 | 1 | 1 |
| Heater Hp | 3 | 4 | 5 |
| Water Jacket | 100Ltr | 100Ltr | 100Ltr |
| Shape | Round | Round | Round |
Feature
- Extra Rich Hygienic construction & Easy to clean
- Contact Parts Made of SS
- Water jacket construction for even heating
- Low power consumption
- LPG & Heater system
Step 3 machine we sell
Homogenizer
The technical Specification of our homogenizes is mentioned below:
homogenizer
| Sr no | Model Number | Capacity | Pressure in Bar | output |
|---|---|---|---|---|
| 1 | RMH 200 | 200 Litters per hour | 200 - 1000 | 200Litters per hour |
| 2 | RMH 500 | 500 Litters per hour | 250 -1000 | 500 Litters per hour |
| 3 | RMH 1000 | 1000 Litters per hour | 250 - 1000 | 1000 Litters per hour |
| 4 | RMH 2000 | 2000 Litters per hour | 250-1000 | 2000 Litters per hour |
| 5 | RMH 5000 | 5000 Litters per hour | 250-1000 | 5000 Litters per hour |
| 6 | RMH 10000 | 10000 Litters per hour | 250-1000 | 10000 Litters per hour |
- MOC of Crank case: High quality cast iron
- Effective cooling facilitated through Splash lubrication
- MOC of contact parts and homogenizing chamber: AISI-316
- MOC of homogeniser valve assembly: Stellite
- Single and double stage homogenizing head (manual/hydraulic)
- Imported diaphragm type pressure gauge
- Designed for CIP cleaning
- MOC of Enclosures: Imported plastic coated AISI- 304 sheet
Step 4 Machine we sell
Ageing tank
| Model | RMAT200 | RMAT300 | RMAT 500 |
| Capacity In Ltrs | 200 | 300 | 500 |
| Gear Motor HP | 0.5 | 1 | 1 |
| Water Jacket | 100Ltr | 150Ltr | 200Ltr |
| Shape | Round | Round | Round |
| Refrigeration | R-22 | R-22 | R-22 |
| Compressor | 1.5 Ton | 2.0 Ton | 2.5 Ton |
Feature
- Extremely Compact mechanical Design
- Round Mix Tank
- Contact Parts MOC SS304
- Easy to clean
Step 5 machine We sell
Continuous Ice Cream Freezer
| Model | RMCF-100 | RMCF-200 | RMCF-300 | RMCF-400 |
| Capacity | 100 | 200 | 300 | 400 |
| Dasher Motor Hp | 1 | 2 | 5 | 5 |
| Mix Pump | 0.5 | 1 | 2 | 2 |
| Refrigerant | R-404A | R-404A | R404A | R-404A |
Feature
- Body Structure & Plant are Made in SS304
- Hard Chrome Plated Cylinder with puff insulated SS outer cover
- Auto Hot gas Facility control Ice cream hardness
- SS Diaphragm Pressure Gauge
- Compressor is Protected by Relay and pressure
Step 6 machine we sell
Fruit Feeder
| Model | RMFF 200 | RMFF 400 | RMFF 600 |
| Hopper capacity | 10.0 | 20.0 | 25.0 |
| Rotor Motor ,HP | 1 | 3 | 3 |
| Auger Motor ,HP | 0.5 | 2 | 2 |
| Ice Cream Flow Rate | 200 Ltr/hr | 400 Ltr/hr | 600 Ltr/hr |
Features
- Food Grade Plastic
- Contact parts MOC SS 304
- Three blade Made from Nickel Alloy
- SS hopper with Mixer for Storage
Step 7 the machine we sell
Ripple Machine
| Model | RMRM-40 | RMRM-80 | RMRM-120 |
| Pump Capacity in Ltr/Hr | 10-40 | 10-40 | 10-40 |
| Hopper Capacity | 10 | 10 | 10 |
| No of pump | 1 | 2 | 3 |
| Compressed Air | 35 | 70 | 105 |
Feature
- MOC SS304
- Double Acting Pump
- Suitable For Viscous Syrup
- Internal piping with Drain plug
- Adjustable variable speed
- Contact parts SS
